Fuel Cell-Powered Devices Closer to Reality

Dec. 1, 2008 -- Laptop, cell phone and iPod owners tired of having their devices run out of charge after a few hours have been patiently waiting for the next portable power source to arrive.

Tiny fuel cells, powered by combustible liquids or gasses, have long been touted as the eventual solution. Potentially, they could power a laptop for days between refills.

But fuel cells have perennially remained a year or two away from reaching the market as companies have worked on making them small, cheap and long-lasting, while making sure they don't overheat.

The U.S. government removed a key roadblock this year when the Department of Transportation amended its hazardous materials regulations to allow cells with methanol, butane or formic acid to be carried on airplanes. Methanol and butane are flammable, and formic acid is corrosive.

"That was one of the largest challenges to this market, to overcome that regulation issue," said Sara Bradford, an energy and power systems consultant for Frost & Sullivan.

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Fuel cells, in which a tiny amount of fuel flows into a small chip to generate electricity without combustion, would allow users to skip the wall plug and simply swap out a fuel cartridge to continue listening to music or checking e-mail.

Bradford thinks products are now truly a year or two away, as electronics manufacturers show more interest and fuel cell makers move beyond trade-show prototypes.

"We are closer, much closer, than even two years ago in terms of the companies' internal designs, how they've met their milestones and just the amount of testing and evaluation that's going on right now," Bradford said.

Lilliputian Systems Inc., a Wilmington, Mass., company founded by former Massachusetts Institute of Technology researchers, plans to introduce a portable fuel cell late next year for any device that can be charged via a USB port.

The cigarette-pack-size charger will use a canister of butane, the same fuel used in cigarette lighters, to juice up an iPod, BlackBerry, GPS device or digital camera, said Mouli Ramani, Lilliputian's vice president of business development.

Each teaspoon of the fuel can provide 20 times the run time of a battery of the same size. The charging system would likely sell for $100 to $150 with refill cartridges retailing for $1 to $3, he said.