DESCRIPTION: The guys transformed a 1992 GMC Suburban into a fire-breathing, asphalt-tossing pothole filler. Chopped, gutted and welded, the "Asphalter" is equipped with custom hydraulics, a 10.5-foot spring-loaded arm with bucket, a 500,000 BTU torch and asphalt hot box. BUILDER BIOS * Dave and James Kaye, Detroit Brothers
VEHICLE NAME: The Asphalter
LENGTH: 21 feet, 3 inches
MONSTER PARTS: motor-driven hydraulic ram
HYDRAULICS: Custom hydraulics were added on to the front suspension.
MOVING PARTS: The team installed a motor-driven hydraulic ram to move the asphalt hot box into position. The old wheel and bearing were cut down as the pivot point for the 10.5-foot arm installed on the car's passenger side. A ram pulled a chain and spring to lock the arm into the ready position. A 5-ton nitrogen spring then drives the arm forward.
SPECIAL WELDS: Additional supports on the front end and undercarriage of the frame were MIG welded. The team also welded a 4-foot chute onto the bumper and fabricated the 10-foot arm with bucket, in addition to the chain pulley system to turn the arm. A 500,000 BTU torch was welded onto the rear left end to heat the asphalt hot box.
BODY MODIFICATIONS: The team cut out the roof and rear door and removed the interior except for the driver seat. They welded a tamper onto the front of the frame underneath the bumper and added structural support. Cut-outs were made in the floor and passenger side to accommodate the bearing and wheel for the throwing arm.
DESCRIPTION OF BIGGEST CHALLENGE FACED IN TRANSFORMATION: The biggest challenge was the engineering and installation of the 10.5-foot arm on the passenger side of the car. The design eventually came together, but it could not actually be checked until the final test outside due to the potential hazard and destruction the arm could cause. The hydraulics were also an issue, as various problems kept cropping up on the last day, including bad solenoids, insufficient hydraulic fluid and incorrect valves. |
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